Meaning
Dimensional allowance system developed for plastic parts to account for the inherent variability of the moulding process and the shrinkage of various resins. This standard replaces older general tolerances that were designed for metal machining and did not reflect the behavior of polymers as they cool and crystallize in the tool. It provides a way for designers and moulders to agree on achievable limits based on the material group and the production environment.
Material Classification
Shrinkage characteristics of the chosen polymer determine which tolerance group applies to a specific dimension. The din 16742 tolerance for a high-shrinkage crystalline resin such as polyethylene is wider than the tolerance for a low-shrinkage amorphous resin like polycarbonate.
Functional Requirement
Critical dimensions that affect assembly or seal integrity are designated with tighter limits than non-functional features. This selection communicates the level of tool precision and process control required to produce a conforming part.
Measurement Condition
Parts must reach a stable temperature and humidity level before they are measured against the specification. Because plastics continue to change size for hours or days after ejection, the din 16742 tolerance assumes a standard timeframe for verification to ensure data consistency between the supplier and the customer.