Meaning
Analytical moisture analysis uses an electrochemical reaction to measure trace amounts of water in polymer resins and compounding additives. Utilizing Karl Fischer coulometric titration is essential for assessing the moisture content of engineering plastics like nylon or polycarbonate before melt processing. This method detects water levels below one hundred parts per million, providing the sensitivity required to prevent hydrolysis during high-temperature injection molding.
Quantitative Reaction
The underlying chemistry of Karl Fischer coulometric titration relies on the oxidation of sulfur dioxide by iodine in the presence of water. Unlike volumetric methods where iodine is added via a burette, the coulometric technique generates iodine electrochemically at the generator electrode. The quantity of electricity consumed during this generation is directly proportional to the amount of water present in the reaction vessel.
This high precision makes the method ideal for analyzing polymers that have been dried to extremely low moisture thresholds.
Equipment Configuration
To analyze solid polymer pellets, the instrument is coupled with a headspace oven that heats the sample to release moisture. The vaporized water is carried by a dry nitrogen stream into the titration cell, which prevents the polymer itself from contaminating the electrochemical reagents. This configuration allows for the rapid analysis of multiple samples without requiring the dissolution of the polymer matrix in hazardous solvents.
It also ensures that only volatile moisture is measured, avoiding interference from polymer additives or thermal decomposition products.
Industrial Importance
While the equipment requires a higher investment than simple loss-on-drying balances, it is indispensable for quality control. Molders use the resulting data to optimize drier operation and guarantee that resins meet strict moisture specifications before molding.