Meaning
Synthetic rubber produced by the polymerization of isobutylene constitutes a low-density elastomer with superior gas impermeability. Polyisobutylene exists as a viscous liquid or a rubbery solid depending on its molecular weight. High molecular weight versions provide tack and flexibility for adhesive formulations.
Viscosity Control
Polymers of this class function as plasticizers that alter the rheology of thermoplastic compounds during extrusion. Manufacturers add polyisobutylene to impact modified polystyrene or bitumen to lower the glass transition temperature of the blend. Heavy grades increase the internal friction of a melt which improves the surface finish of moulded parts.
Low viscosity variants assist in the dispersion of fillers throughout a polymer matrix.
Material Economics
Virgin supply chains treat the substance as a specialty additive rather than a bulk resin component. Industrial buyers purchase the material in drums or intermediate bulk containers because the liquid state creates handling constraints for automated silos. Regrind usage becomes difficult when high levels of this additive exist because the molecules tend to migrate toward the surface during processing.
Excessive use leads to oily deposits on the mould face that cause vacuum degradation and surface blemishes.
Degradation Resistance
Chemical stability against oxidative stress protects the integrity of seals and gaskets. The saturated backbone of polyisobutylene prevents chain scission under ultraviolet exposure. This attribute makes it a permanent internal lubricant that does not leach from the host polymer over time.
High chemical resistance allows components containing this additive to function in contact with concentrated acids or bases.