Meaning
Groups of polymer chains that have significantly shorter lengths than the target population represent this specific resin component. Having a high low molecular weight fraction reduces the overall strength of a moulded part due to fewer chain entanglements. These small molecules act as internal lubricants which lower the melt viscosity during injection.
Regrind material often shows an increase in this fraction as thermal cycles break down the primary polymer backbone.
Processing Impact
Faster flow rates allow the resin to fill narrow gates more easily but increase the chance of flashing. Excessively high content leads to mould fouling because the short chains migrate to the surface as plates. Moulders detect this through variations in the melt flow index across different resin batches.
Mechanical Loss
Toughness drops because the material cannot effectively dissipate energy through long-chain stretching. Final part specifications often limit this fraction to maintain impact resistance in structural applications. Virgin resins are specified for critical loads where these smaller fragments would compromise durability.
Economic Choice
Cheaper grades may intentionally include these fractions to simplify moulding for commodity items. High-value engineering plastics carefully filter them out to ensure consistent datasheet performance. Quality control lab tests verify if the distribution meets the required chemical threshold.