Meaning
Analytical test methods determine the molar ratio of different monomer units incorporated into a copolymer chain. In comonomer ratio analysis, researchers use spectroscopy to calculate the relative abundance of each monomer species within the polymer matrix. This ratio dictates the crystallinity, density, and mechanical performance of the resulting copolymer.
Spectroscopic Technique
Infrared or nuclear magnetic resonance spectrometers scan the copolymer sample to identify distinct absorption bands or chemical shifts associated with each monomer. For example, in ethylene vinyl acetate copolymers, the carbonyl absorption of the vinyl acetate group is compared to the methylene bands of the ethylene backbone. Calculating the ratio of these integrated peak areas yields the percentage of each monomer.
Handheld instruments allow quick scanning of incoming resin lots on the receiving dock.
Property Impact
Incorporating a second monomer disrupts the crystalline structure of the homopolymer, which increases flexibility and clarity. A higher comonomer content in polyethylene copolymers lowers the density, reduces the melting point, and enhances impact toughness at low temperatures. In contrast, too low a level results in a stiff, brittle material that may not meet the flexibility requirements of the application.
Molding Behavior
Changing the monomer ratio directly alters the processing window and melt behavior during injection molding. Copopolymers with high comonomer ratios exhibit lower melting points, which requires the processor to adjust the barrel temperature profiles. This adjustment prevents overheating, which could lead to polymer degradation and mold corrosion.