Meaning
Precision manual polishing of injection moulding cavities ensures that the steel surfaces meet specified roughness limits and release characteristics. This final phase of toolmaking, known as cavity benching, removes machining marks and electrical discharge machining lines from the metal. The process establishes the final surface texture of the molded part.
Surface Finishing
Abrasive stones and diamond pastes are applied by hand or with reciprocating tools to refine the cavity surfaces. Technicians perform cavity benching to eliminate minute surface irregularities that could cause cosmetic blemishes on the plastic parts. This manual step requires great skill to avoid altering the dimensional tolerances of the tool.
Moulding Performance
Ejection of the plastic part becomes much easier when the cavity surfaces are polished to the correct finish. Poorly finished steel increases friction during the ejection stroke, which can lead to part distortion or drag marks on the sidewalls. Thus, cavity benching directly influences the cycle time and the scrap rate of a production run.
Wear Management
Inadequate surface preparation leads to rapid wear of the cavity when processing abrasive filled polymers like glass fiber reinforced resins. Polished surfaces are less prone to the mechanical interlocking that accelerates abrasive wear and steel erosion. Over many thousands of cycles, maintaining the polished finish of the cavity benching ensures consistent part release and preserves the visual quality of the molded components.