Meaning
The first operational run of a newly constructed injection mould uses production-intent thermoplastic resins under factory conditions. Executing a t1 tool trial allows the moulder and toolmaker to evaluate the basic mechanical function of the mould and identify major defects. This process is conducted before any optimization of the cycle time or dimensional tolerances begins.
Process Verification
Verifying the initial run requires ensuring that the mould opens, closes, and ejects the parts without damaging the steel cavities. Operators start with low injection pressure and short shots to gradually fill the tool. This step protects the cavity insert steel from being packed too tightly and damaged.
The trial also verifies that the cooling channels are free of leaks.
Defect Evaluation
Parts produced during the trial are inspected for major issues such as flash, sink marks, or warp. These cosmetic and structural defects indicate where the mould steel needs to be modified or the venting improved. The moulder does not expect the parts to meet the final dimensional specifications at this stage.
This feedback is used to plan the next round of tool modifications.
Material Suitability
Using the correct resin grade is essential because different polymers have different shrink rates. If the trial is run with a standard test material instead of the specified compound, the dimensional data will be incorrect. This difference can lead to expensive tool rework later.