Meaning
A small electronic identification device uses radio-frequency signals to store and transmit unique data about an industrial asset to a reader. Attaching an RFID asset tag to an injection mould allows for the automatic tracking of its location, maintenance history, and production cycle count. This technology replaces manual logs, providing real-time visibility into the status of high-value manufacturing tools.
Mould Tracking
Tags are housed in rugged, heat-resistant enclosures that are mounted directly on the steel mould base, where they must withstand the high temperatures and vibrations of the injection moulding process. When the mould is moved into a press or a storage rack, an automated reader scans the tag’s unique identifier and updates the company’s enterprise resource planning database. This automated tracking ensures that the correct mould is paired with the correct raw resin and process parameters, reducing the risk of setup errors.
It also provides an audited record of where the mould is located, which is essential for managing assets across multiple contract manufacturers.
Process Resiliency
This tracking system can also store maintenance records, such as the date of the last deep clean or the number of shots remaining before the next scheduled recess. This prevents the tool from being run beyond its maintenance limit, which would cause part flash or tool damage. Consistent tracking improves the lifespan of the tool.
Data Capture
By linking the physical mould to digital production data, the system allows for the automatic tracking of part yields and cycle times. This data helps identifying tooling degradation before it results in high scrap rates. It supports a proactive quality control strategy.
