Meaning
Transport rates of penetrant molecules within a polymer matrix depend on the free volume of the polymer chains. These transport rates are measured by diffusion coefficients, which quantify how fast a substance moves through a plastic material under a concentration gradient.
Barrier Performance
Barrier performance of packaging films is determined by how slowly gases like oxygen and carbon dioxide pass through the polymer. When diffusion coefficients are high, the shelf life of the packaged product decreases because the gas moves rapidly through the polymer layer. Film structures often incorporate crystalline domains to block the path of migrating molecules.
Migration Rate
Additive migration depends heavily on these transport values during both the melt phase and the service life of the finished part. When diffusion coefficients are elevated, additives like antioxidants or plasticizers travel to the surface of the part, which leads to surface bloom or premature degradation of the polymer matrix. Maintaining lower coefficients prevents these additives from leaching out of the matrix over time.
Melt Homogeneity
Processing temperatures and crystallinity levels determine the rate of molecular transport in extruded sheets. High cooling rates during moulding reduce crystallinity, which increases diffusion coefficients by leaving more amorphous regions available for molecular transport. Restricting these transport rates protects the integrity of the plastic part.