Meaning
Post-consumer recycled index is a numerical ratio expressing the proportion of reclaimed packaging and household plastic waste blended into a polymer batch relative to the total mass of the compound. Polyethylene terephthalate and high-density polyethylene pellet feedstocks are frequently evaluated through this metric to verify regulatory compliance for packaging applications. The valuation applies strictly at the compounding stage prior to final conversion on injection or extrusion machinery.
Resin Verification
Pellet suppliers establish this baseline percentage during the compounding phase by reconciling certified weight dockets from mechanical recycling facilities with virgin resin feed records. Melt mass flow rate discrepancies often arise when high index values introduce moisture or variable chain lengths into the melt stream. Compounders must adjust barrel temperature profiles to accommodate the broader molecular weight distribution of the reprocessed polymer fractions.
Processing Limits
Higher index values demand rigorous control over hopper drying times to prevent hydrolytic degradation during barrel plasticisation. Injection moulders encounter sink marks and structural warping if regrind proportions exceed the structural threshold defined for the specific tool geometry. Part specifications differentiate between aesthetic closures and load-bearing components because the latter tolerate lower reclaimed fractions before mechanical strength degrades below acceptable engineering margins.
Economic Variance
Virgin resin pricing follows primary petrochemical feedstock costs whereas recycled fractions track regional sorting facility yields and local collection mandates. Moulders balance the lower raw material expenditure of high index compounds against extended cycle times caused by slower cooling rates in thick-walled sections. Quality control laboratories rely on differential scanning calorimetry to confirm that batch-to-batch variations in the recycled index remain within the narrow tolerance band permitted by end-user contracts.