Meaning
Systematic verification of the physical counter mounted on an injection mould against the production records and resin consumption logs. Shot-counter auditing identifies discrepancies between reported output and the actual wear experienced by the tool. It acts as an essential check for preventive maintenance but does not replace the physical measurement of the part dimensions.
Discrepancy Identification
Through shot-counter auditing, a buyer can ensure that the moulder is not running the tool beyond its rated capacity or using sub-standard regrind to hide material losses. Discrepancies in the number of cycles often point to issues with scrap reporting or unauthorized production runs. When the count on the tool is markedly higher than the delivered part count, it suggests a high scrap rate that needs immediate investigation.
Maintenance Trigger
Routine inspections of the counter ensure that critical service intervals for the tool are never missed. Regular shot-counter auditing allows the maintenance team to prepare for the replacement of sliders and lifters before they fail in the press. This data-driven maintenance minimizes the risk of catastrophic tool failure during a high-priority production run.
Financial Accuracy
Amortization of the initial tooling investment is typically based on the number of parts produced over time. Performing shot-counter auditing provides the hard data needed to adjust the book value of the asset. Regular auditing ensures that the financial statements show the physical reality of the factory floor.
